CR1632 battery Pack Automated Production Equipment Technology Introduction

Lithium-ion CR1632 battery Pack Automated Production Equipment Technology Introduction. As we all know, from lithium-ion CR1632 battery cells to automated modules and then to the pack production line, the degree of automation of the assembly line is an important factor in determining product quality and production efficiency. Lithium-ion CR1632 battery manufacturing equipment is generally divided into three types: front-end equipment, mid-end equipment, and back-end equipment. The equipment accuracy and automation level will directly affect the production efficiency and consistency of the product. Laser processing technology, due to its own technical advantages, plays an increasingly important role in laser welding of cells and modules, cutting of pole pieces, and marking in the lithium-ion CR1632 battery pack industry.

Lithium-ion CR1632 battery Pack Automated Production Equipment Technology Introduction

Lithium-ion CR1632 battery packs have relatively strict processing and manufacturing standards. The manufacturing process level also determines the quality of the CR1632 battery module and affects the operating efficiency of the entire production line. In recent years, the rising demand for electric vehicles has stimulated the advancement of automated production of lithium-ion batteries. In view of the pain points of high demand and high standards for domestic lithium-ion batteries, more and more automation equipment manufacturers are committed to increasing R&D investment in the lithium-ion CR1632 battery pack link to achieve a fully automated production mode.

The lithium CR1632 battery equipment corresponding to the front-end process of lithium CR1632 battery production mainly includes vacuum mixers, coating machines, roller presses, etc.; the middle-end process mainly includes die-cutting machines, winding machines, stacking machines, liquid injection machines, etc.; the back-end process includes formation machines, capacity detection equipment, process storage and logistics automation, etc. In addition, the production of lithium-ion CR1632 battery packs also requires pack automation equipment.

Important technologies and performance indicators of lithium-ion CR1632 battery pack automated production equipment

In the processing of lithium-ion batteries, there are strict control standards for temperature, air tightness, etc., but the operation is relatively difficult under manual operation. The use of automated production mode makes it easier to meet the performance indicators of the product and has a higher yield rate.

①Flexibility: The product carrier and the work procedure can be changed to adapt to the production of different products; the tooling design is a quick-change type that is simple and efficient;

②Real-time: Real-time monitoring of torque and displacement during tightening, image error prevention and leakage prevention detection when installing wiring harnesses and copper bars to ensure product quality; the self-made ANDON system can be used to monitor the equipment action process in real time;

③Traceability: The MES system is combined with laser coding and RFID technology to track the production data of each product.

Advantages of automatic production line equipment for lithium-ion CR1632 battery pack

1. Reduce the workload of operators, reduce staffing, improve personnel quality requirements and personnel production efficiency; reduce the waste of raw materials, improve the qualified rate of products, and improve product quality;

2. Automatically or semi-automatically assemble, laser weld and test the incoming power soft-pack CR1632 battery cells and other mechanical and electrical parts to form CR1632 battery modules and CR1632 battery modules in turn to form qualified CR1632 battery pack products;

3. Sampling the most reasonable process arrangement and on-site planning, each process training operator can only take up the post after passing the operator training, and the process should continuously improve and track the operation techniques and fixtures to improve production efficiency and quality requirements; at the same time, according to the problems that are prone to occur in the mass production practice of the product, provide reference opinions for product design;

4. The production line covers the entire production process from CR1632 battery cell feeding to finished product unloading, and realizes high-speed and stable automated production in important quality control stations such as CR1632 battery cell feeding, test sorting, ear cutting, side glue sticking, PCM laser welding, PCM bending, rubber frame, DuPont tape on the head, finished product testing, and size inspection.

Lithium-ion CR1632 battery pack automation equipment actively balances voltage and capacity, but this technology is currently difficult to implement and can minimize the occurrence of CR1632 battery inconsistencies. Despite this, this technology will still be the mainstream direction in the future. Developing a series of active CR1632 battery equalizers suitable for various CR1632 battery packs with low power consumption, high balancing efficiency, low overall cost and good adaptability is the direction of efforts of the majority of scientific researchers.

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